Wednesday, April 20, 2011

Vapor Barrier/ Windows

Over the past few weeks, we have been working on installing the vapor permeable air barrier. We were fortunate to be joined by Drew and Leo from Henry Company who demonstrated the proper installation methods.  Drew stressed to make sure that the blueskin was placed the correct way so that the company name was legible. Leo just laughed and said he used to say that too when he was a new guy.  We used Blueskin VP 160 which is both air tight and water tight but is highly permeable to water vapor.  
The process begins by applying an Aquatac Primer, which is a polymer emulsion based primer for self-adhesive membranes, around the window and door openings, and around the crease between the rim joist and the start of the SIPs. Next a strip of Blueskin flashing is put along the areas that have been primed.  Finally the house is ready for Blueskin VP, which covers the rest of the surface area of the house including the roof.
We were also fortunate to be joined by Darren Getty from Pella windows who showed us the proper window installation methods. The windows we used have a higher tint so that they reflect light more efficiently. Currently, all of the windows have been installed, but we are still working on wrapping the house and roof.







Tuesday, April 12, 2011

We have a homeowner!

Yesterday was a very special day at East Cooper Habitat. Tiffany Smith thought she was coming into the office for another interview by the Family Selection Committee. Instead, when she walked in, she was greeted by a cake, balloons, and a letter of congratulations. Tiffany was joined by her three children: Jeremiah (4th grade), Isaiah (2nd grade), and Leilani (7 months).  The kids were incredibly well behaved and barely cracked a smile. Tiffany assured us it would be a totally different story once they get in the car. She said the boys would go crazy with excitement!
We are all very excited to welcome another homeowner into the Habitat family!



Thursday, April 7, 2011

A lot of progress....

With Collegiate Challenge came many hectic days, but a lot of progress. Moral of the story- lots of work was done on the Net Zero Energy House over the course of the last month, but I failed to update.


So let’s think back to the middle of February…
On February 17th, the geothermal loop was dug by Anderson Wells. The well consisted of two vertical loops of polyethylene pipe that were installed using a drill rig. The depth of the pipe can average from 150 to 300 feet deep. Each of our loops was 250 feet deep. A third loop was used to pump a special grout solution that will ensure good contact with the earth and improve heat transfer. The vertical loop design is used when installation space is constrained.


Geothermal heat pumps (GHPs) use the constant temperature of the earth as the exchange medium instead of the outside air temperature. This allows the system to reach fairly high efficiencies (300%-600%) on the coldest of winter nights, compared to 175%-250% for air-source heat pumps on cool days.  An antifreeze/water solution is circulated through the pipes to act as the transport medium for the heat or cooling. Ground water is pumped through the heat pump heat exchanger where heat is extracted in the winter or rejected in the summer.

Geothermal heat pumps have been around since the 1940s but are becoming more and more popular due to their environmental friendliness, the lower cost of energy bills, and the comfort they provide.

A big thank you goes out to Anderson Welling for spending their entire day drilling. Also, thanks to Don Easson for everything he did organizing the day and for being on site to answer questions. This system will significantly reduce the heating and cooling costs for our homeowner.



Polyethylene Pipe

 Don Easson explains how the well will work



The end result

This time we decided not to lay the blocks for the foundation ourselves. Our good friend, Jesus, took care of the blocks. He said that this was one of the most level foundations that he has seen. It’s good to see that our new laser level was put to good use!

College of Charleston's chapter of Alpha Phi Omega joined us to spread dirt around the foundation.



A group from Jamestown Presbyterian Church joined us for the week of February 22. They generally come every year and do a fantastic job. They were able to install the floor joists! Here are some pictures from their week:











The Rotary and Interact Clubs picked up where Jamestown Presbyterian left off and installed the subfloor:







The walls and roof will consist of Structurally Insulated Panels (SIPs). Essentially SIPs are two pieces of oriented strand board (OSB) with a piece of rigid foam sandwiched in between. The panels are manufactured under factory controlled conditions and can be custom made for any home. The result is an extremely strong, cost effective, energy efficient building system that will save both time and money. In our case, the installation of these panels took longer than expected, but once they were up, the place started to really look like a house.
SIPs waiting to be installed





The next tasks were to build the interior walls, including a roof system to support the SIPs serving as the roof. We had college students from 9 different colleges join us over the course of 5 weeks. These students played a huge role in the framing of this house. They were able to totally prepare the house for the roof.

















The roof presented more challenges. Each roof panel was 19 feet long and weighed approximately 300 pounds. So, a fork lift was used as a crane to lift the panels up to the roof. It was a slow, but effective process. It took about a week to get all of the panels up on the roof.  




One side of the house is finished.


The LAST section is being installed!


The subfascia was installed by members of the Rotary Club

As you can see, the house has come a long way over the past month. Tomorrow we will begin wrapping the house and installing windows. Check back for updates!